Application Solutions

Application Solutions

Peter Jäger

Technical Sales Engineer Hybrid and Plastic Solutions

Your leading development and manufacturing partner

Wagner is the leading development and manufacturing partner for plastic and metal components and assemblies. Our vision is to offer customers real added value with material-optimised advice and unique manufacturing expertise in an international production network. The focus is on cost reduction, weight optimisation, functional integration and reduction of complexity – in line with our motto: Your solution – a part of us.

Mechanical box builder & assembly manufacturing
As a mechanical box builder and leading assembly manufacturer, we develop and produce both individual parts and complex assemblies for a wide range of industries and quantities. Our customers benefit from innovative complete solutions designed for flexibility, speed and added value.

International best-cost production network
With locations in Switzerland, Romania, Bosnia and India, we offer a best-cost production network that combines the highest quality standards with competitive costs. This multi-location strategy enables us to support projects globally and deliver reliably with just-in-time manufacturing. In this way, we support our customers along the entire global supply chain.

Comprehensive manufacturing technologies
Our manufacturing technologies cover the entire process: aluminium and zinc die casting, CNC machining including blasting, trowalising and washing, injection moulding and the assembly of complete modules. This allows us to maintain full control over critical components such as housings or mechanical parts and take overall responsibility for the function and tolerance chain of a module.

Unique material expertise
One of Wagner's unique selling points is its unique material expertise: whether metal, plastic or hybrid solutions – we combine materials in such a way as to achieve maximum performance with minimum weight and optimum costs. Hybrid, form-fitting connections between aluminium and plastic, the targeted use of stamped parts or ceramic components, as well as metal replacement and EMI shielding underline our innovative strength.

Partnership from concept to series production
Wagner stands for comprehensive solution expertise that thinks outside the box. We offer our customers not only components, but also a holistic partnership – from concept to series production.

Our customers and industries
Industry: Our customers include renowned automotive suppliers, as well as companies from the construction industry, mechanical engineering, household appliances and consumer electronics, and general industry. We implement innovative projects in electronics, optics and medical technology. Our material-neutral development and international production network enable value-adding complete solutions – from individual components to functionally tested assemblies. Thanks to our global supply chain, we are able to efficiently support customers worldwide.
Automotive industry: We develop tailor-made solutions for the automotive industry using advanced manufacturing technologies and effective quality management systems. Our focus is on material-optimised solutions that save costs, weight and CO₂.

Innovation & prototyping
Simulation, digitalisation & virtual manufacturing: In the field of die casting and injection moulding, Wagner relies on state-of-the-art simulation tools to optimally design components. Through digitalisation and virtual manufacturing, we identify potential for optimisation even before production begins. This enables us to reduce material usage and energy consumption in a targeted manner and contribute to lowering CO₂ emissions. The use of plastic parts or hybrid solutions instead of pure aluminium components enables additional weight reduction and functional integration, thereby increasing both efficiency and sustainability. In addition, we work closely with universities in Switzerland and have already successfully implemented several CTI-funded projects.
Prototyping & rapid innovation: An innovative product is not created in a single step – Wagner accompanies the process with modern prototyping methods. Additive manufacturing (3D printing) and hybrid processes make it possible to produce functional samples and tools efficiently and cost-effectively in the early stages. Here, too, we cooperate with strong partners to accelerate the innovative power of our customers' projects.

Certificates & Quality Assurance
Wagner is certified according to ISO 9001:2015, IATF 16949:2016 and ISO 14001:2015. These certifications underline our consistent focus on the highest quality and automotive standards. The documents are available on our website in the Downloads/Certificates section (wagner-solution.com).

Contact
Contact us for your next project involving plastic or metal assemblies – Wagner is your partner for development, injection moulding, die casting and assembly.